Case Studies

CASE STUDY: Steam

In this steam service application, an expansion device constructed from SS316 was installed between carbon steel piping and a downstream tank connection, creating conditions that increased the potential for galvanic corrosion, sealing challenges, and long-term reliability concerns.

Industry Sector:

  • Steam Systems
  • Chemical Processing
  • Oil and Gas Infrastructure
  • Refineries
  • Tank Farms
  • Power Generation
  • Process Piping
  • Industrial Fluid Handling Systems

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CASE STUDY: Offshore Sour Gas Service
EVOLUTION® Isolation Gasket Kit Performance on Offshore Platform Infrastructure

Industry Sector:

  • Offshore Oil & Gas Production
  • Gas Compression & Processing
  • Sour Service (H₂S-rich environments)
  • Corrosive pipeline integrity systems

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CASE STUDY: Electrical Bridging Mitigation
Electrical Bridging in Flanged Pipelines – EVOLUTION® Isolation Kit Restores Cathodic Protection Integrity

Industry Sector:

    • Oil & Gas Transmission Pipelines
    • Process Piping Systems
    • Corrosion Control / Cathodic Protection (CP) Systems
    • Industrial Water / Chemical Transport Lines

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CASE STUDY: Permeation Through GRE Gaskets – EVOLUTION® Isolation Kit Eliminates Leakage and Restores Flange Integrity
EVOLUTION® Isolation Kit – Permeation Failure Elimination & Dielectric Performance

Industry Sector:

    • Oil & Gas Production
    • Pipeline Transportation
    • Offshore and Onshore Processing Facilities
    • Corrosive hydrocarbon service environments

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CASE STUDY: EVOLUTION® Isolation Kit – Hydrogen Sulfide (H₂S) Permeation Failure in UAE Oil Field Service
Flange Isolation Kits – EVOLUTION® Restores Long-Term Sealing Integrity in Oil Field Service

Industry Sector:

    • Oil & Gas Production
    • Mature Oil Field Operations
    • Sour Service (Hydrogen Sulfide – H₂S environments)
    • Pipeline Integrity & Corrosion Control
    • Upstream Production Facilities (UAE)

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CASE STUDY: Fire-Safe Flange Isolation for Hydrogen & Nitrogen Gas Service
EVOLUTION® Delivers Corrosion Protection and Installation Reliability in Confined Space Application

Industry Sector:

    • Industrial Gas Production & Distribution
    • Hydrogen Handling Systems
    • Nitrogen Gas Processing & Storage
    • Chemical / Gas Technologies & Services
    • Process Piping Integrity Management

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CASE STUDY: Steam Service with Dissimilar Metals & Mismatched Flange Geometry
High-Energy Steam Service Flange Isolation – EVOLUTION® Solves Dissimilar Metal Corrosion and Mismatched Flange Sealing Challenges

Industry Sector:

    • Power Generation
    • Process Steam Systems
    • Petrochemical Utilities
    • Industrial Piping Infrastructure
    • Energy Transfer / Thermal Systems

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CASE STUDY: Cenovus Energy High Pressure Separator - VCXT
In this high-pressure separator application for Cenovus Energy, flange face corrosion began developing where carbon steel equipment was connected to a stainless steel piping system using a conventional spiral wound gasket.

Industry Sector:

    • Oil and Gas / Refineries
    • Petrochemical Facilities
    • Process Piping Systems
    • Upstream and Midstream Infrastructure
    • Hydrocarbon Processing
    • Industrial Facilities

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